Electrical renovation of pressing line

Volvo chooses to invest in a new control system to streamline its production line for pressing sheet metal. The project includes the reconstruction and complete refurbishment of the entire press line. In addition, a completely new safety solution was installed as well as a new main engine with servo operation. An extensive mechanical rebuild has also been carried out. This also includes a new hydraulic system and noise reduction around the facility. Great importance has been placed on operator communication. The images in the panels have been built with the aim of mimicking existing panels and in consultation with operator staff and operating technicians.
The project commitment consisted of:

• Control system change to Beckhoff PLC with decentralized I/O via EtherCAT

• 3 new OP panels

• Pilz security system
  30 Absolute encoders

• Control cabinet

• Main motor with servo drive from SEW

• New SEW operation for feeder plant

• Fences, light barriers and emergency stops

• Jokab gate system

• Noise modules around the entire facility

• Hydraulic unit for reel and reticle

Integral parts in the project commitment:

• Electric construction
• Mechanical construction
• Manufacturing
• Programming
• Installation
• Commissioning
• Training