Automated galvanizing of nails

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Automated galvanizing of nails to Gunnebo Industries

Gunnebo Industries invests in a facility for galvanizing nails. This improves the safety of the operators who do not have to work close to the zinc, it also results in a strong increase in capacity. The facility weighs the nail into cans according to a set weight. The bottom of the zinc bath is cleaned automatically. The facility can handle 100 kg of nails in each can and can galvanize approx. 2.5 tonnes of nails per hour.
T
he project commitment consisted of:

  • Robot IRB 7600
  • Track system for zinc handling
  • Gripper for handling cans
  • Gripper for scraping ash
  • Emptying station
  • Filling station
  • 2 pcs. zinc stations
  • Scoop for automatic scooping of galvanizing tubs
  • Fluss-station
  • OP panel and Pilz security system
  • Control cabinet
  • Fence, light bars and emergency stop

Integral parts in the project commitment:

  • Project management
  • Electrical construction
  • Mechanical construction
  • Manufacturing
  • Simulation
  • Programming: PLC, Robot & HMI
  • Installation
  • Commissioning
  • CE documentation
  • Training

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